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Virtualize your expenditure – maximize your benefits

3D cleaning simulation for the food, pharmaceutical, and manufacturing industries – for the precise visualization of volume flow distribution and cleaning efficiency over time

 

Requirement

The hygienic production, storage and delivery of food, pharmaceutical products and cosmetics place high demands on the cleanability of production areas as well as storage and transport containers. As a rule, complex plants with integrated cleaning systems are required to ensure both product safety and environmental protection.

 

Problem

The efficient design of plants consumes enormous resources and is based on the experience of engineers. To position static and dynamic cleaning nozzles optimally is a great challenge. As a result, cleaning systems are reconfigured several times with the help of complex analog tests and, for safety's sake, are often oversized in the end.

 

Solution

ADVISIM3D simulates industrial cleaning processes for the realistic identification of optimization potentials for design, layout and operation of professional cleaning environments. In combination with the expertise of an experienced engineer it allows valid statements about spray shadows, volume flow distribution, cleaning efficiency and resource efficiency.

 

ADVISIM3D means digitalizing your expenditure for maximum analog benefit.

Software in use

Cleaning scenarios

ADVISIM3D is a virtualization solution for the realistic simulation of complex spray cleaning systems.

It is suitable for the design and optimization of a wide variety of cleaning scenarios, such as the interior cleaning of containers, fruit, vegetables, bottles, or beverage crates, as well as industrial component cleaning in baskets or washing lines.

Whether static, dynamic, or rotating, nozzles should provide the fluid with the right volume, the required pressure, and at the right angle to the desired point – ADVISIM3D is your digital assistant for the virtual simulation of almost all nozzle and fluid-based cleaning constellations.

BENEFIT

As a digital assistant to an experienced engineer, ADVISIM3D unfolds its full technical potential in the resource-efficient design, layout, and validation of industrial spray cleaning systems.

In combination with human expertise about the nature of contaminants, the effect of cleaning media, and the sensible choice and parameterization of nozzles, the virtualization solution supports valid statements about the expected cleaning efficiency in real operation.

But ADVISIM3D can also support the operative business in management, sales, or customer service and save precious resources.

What ADVISIM3D saves and improves

Time

  • Faster design and layout of cleaning systems
  • Virtual variant comparison
  • More test runs in less time thanks to virtual simulation
  • Bidirectional compatibility with CAD programs
  • Shorter time to market
  • Less downtime during product changeover
  • Competitive edge

Environment

  • Save cleaning fluid, water and wastewater
  • Thanks to the virtual variant comparison less effort for assembly, removal of assembly marks, and model contamination
  • Prevention of incorrect dimensioning thanks to optimal system design and resource-efficient layout
  • Virtual troubleshooting outside the production environment saves setup time and waste

Transparency

  • Keyword “glass tank”: digitally visualized cleaning process gives the customer more transparency

Documentation

  • Clean documentation of the optimal cleaning configuration and export as STEP file
  • Faster and cheaper proof of cleanability for quality assurance and audits
  • Automated reporting after each cleanability test

Sales

  • Use as demonstrator tool for sales support

Expertise

  • Less engineering hours in system design and layout
  • Use of ADVISIM3D efficiently as a sales tool
  • Uninterrupted production

Control

  • Optimized process and project control

Reliability

  • Higher calculation and planning reliability in system design and commissioning
  • Early recognition and consideration of critical cleaning areas

Highlights

  • Instant display of spray shadows with nozzle placement
  • Import of complex CAD models in STEP format
  • Direct import of a CAD nozzle model with nozzle type, position, and parameterization for virtual simulation
  • Large catalog of scientifically measured nozzles from numerous manufacturers
  • Precise simulation of the volume flow distribution over time for meaningful proof of cleanability
  • Estimation of the cleaning efficiency of a model contamination under the ideal conditions of a scientific laboratory test
  • Simulation results as color visualization and in report form
  • Export of the optimal nozzle/cleaning configuration in STEP format for further processing in the CAD program
  • Intuitive user guidance and up-to-date look & feel

Requirements

System:

  • 64-bit Windows operating system, Windows 10 or later
  • Graphics card and graphics driver with OpenGL 4.0 or higher
  • 32 GB RAM
  • Internet connection
  • CAD files in STEP-format

Workflow

  • Import 3D model
  • Insert nozzles
  • Start simulation
  • Export results

Software offer

  • Software subscription including update
  • Free software support
  • Software for installation on any number of computers
  • Personal consultation
  • Live webinars, tutorials

Software-subscription
from 4150 EUR net

annually per license

  • Unlimited installations
  • 1 active user
  • Including support and updates

Do you have any questions? We are happy to help you. Telephone +49 351 652622

Perspectives and potentials